Chili Hand Pies Recipe

Flaky, portable pastry pockets filled with savory chili and melted cheese that deliver the perfect balance of spicy, meaty flavors in every satisfying bite.
Difficulty:
Intermediate
Prep Time:
45 mins
Cook Time:
25 mins
Serves:
8 hand pies
An overhead shot of golden-brown chili hand pies arranged on a rustic wooden board, with one pie broken open to reveal the rich, saucy chili filling studded with meat, beans and colorful peppers. Soft natural light highlights the flaky, butter-speckled pastry layers that curl delicately at the edges. Scattered around the composition are fresh cilantro leaves, a small bowl of sour cream, and vibrant red chili peppers for color contrast. A gentle dusting of paprika on the crusts provides a warm reddish hue, while steam visibly rises from the freshly baked pies, suggesting their comforting warmth and aromatic spices.

Ingredients

<ul class="ingredients-main-list"><li class="ingredients-single-item">For the pastry:</li><li class="ingredients-single-item">300g all-purpose flour</li><li class="ingredients-single-item">225g cold unsalted butter, cubed</li><li class="ingredients-single-item">1 tsp salt</li><li class="ingredients-single-item">1 tbsp sugar</li><li class="ingredients-single-item">80-100ml ice-cold water</li><li class="ingredients-single-item">1 egg, beaten (for egg wash)</li><li class="ingredients-single-item">For the chili filling:</li><li class="ingredients-single-item">2 tbsp olive oil</li><li class="ingredients-single-item">1 medium onion, finely diced</li><li class="ingredients-single-item">2 garlic cloves, minced</li><li class="ingredients-single-item">1 red bell pepper, diced</li><li class="ingredients-single-item">250g ground beef (or plant-based alternative)</li><li class="ingredients-single-item">1 tbsp tomato paste</li><li class="ingredients-single-item">1 tbsp chili powder</li><li class="ingredients-single-item">1 tsp ground cumin</li><li class="ingredients-single-item">1 tsp paprika</li><li class="ingredients-single-item">½ tsp dried oregano</li><li class="ingredients-single-item">¼ tsp cayenne pepper (adjust to taste)</li><li class="ingredients-single-item">200g canned diced tomatoes</li><li class="ingredients-single-item">100g canned kidney beans, drained and rinsed</li><li class="ingredients-single-item">100g grated cheddar cheese</li><li class="ingredients-single-item">Salt and pepper to taste</li></ul>

Equipment

<ul class="equipment-main-list"><li class="equipment-single-item">Food processor (optional for pastry)</li><li class="equipment-single-item">Rolling pin</li><li class="equipment-single-item">Baking sheet</li><li class="equipment-single-item">Parchment paper</li><li class="equipment-single-item">10cm round pastry cutter or bowl</li></ul>
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Directions

<ol class="no-list-style"><li class="MethodStepper"><h4 class="step-title">Step 1</h4>Make the pastry first by placing the flour, salt, and sugar in a large bowl or food processor. Add the cold cubed butter and pulse or use your fingertips to rub the butter into the flour until the mixture resembles coarse breadcrumbs with some pea-sized butter pieces still visible (these butter pockets are crucial for creating flaky layers in your pastry).</li><li class="MethodStepper"><h4 class="step-title">Step 2</h4>Gradually add the ice-cold water, 1 tablespoon at a time, mixing gently until the dough just comes together. Be careful not to overwork or add too much water, as this will make your pastry tough rather than tender. The dough should hold together when squeezed but not feel sticky.</li><li class="MethodStepper"><h4 class="step-title">Step 3</h4>Form the dough into a disc, wrap in plastic wrap, and refrigerate for at least 30 minutes. Cold pastry dough is easier to work with and produces flakier results as the cold butter creates steam pockets during baking.</li><li class="MethodStepper"><h4 class="step-title">Step 4</h4>Meanwhile, prepare the chili filling. Heat olive oil in a large pan over medium heat. Add onions and sauté for 3-4 minutes until softened. Add the garlic and bell pepper, cooking for another 2 minutes until fragrant.</li><li class="MethodStepper"><h4 class="step-title">Step 5</h4>Add the ground beef, breaking it up with a wooden spoon, and cook until browned, about 5-6 minutes. Drain excess fat if necessary.</li><li class="MethodStepper"><h4 class="step-title">Step 6</h4>Stir in the tomato paste and all spices (chili powder, cumin, paprika, oregano, and cayenne), cooking for 1 minute to bloom the spices and develop deeper flavor. This quick toasting activates the oil-soluble flavor compounds in the spices.</li><li class="MethodStepper"><h4 class="step-title">Step 7</h4>Add the diced tomatoes and kidney beans. Simmer for 10-15 minutes until the mixture thickens and most liquid evaporates. You want a relatively dry filling to prevent soggy pastry. Season with salt and pepper to taste. Remove from heat and let cool completely before assembling the hand pies.</li><li class="MethodStepper"><h4 class="step-title">Step 8</h4>Preheat your oven to 200°C (180°C fan/gas mark 6) and line a baking sheet with parchment paper.</li><li class="MethodStepper"><h4 class="step-title">Step 9</h4>Roll out the chilled pastry on a lightly floured surface to about 3mm thickness. Using a 10cm round cutter or small bowl as a guide, cut out 16 circles, re-rolling scraps as needed. If the dough becomes too warm and difficult to handle, pop it back in the refrigerator for 10 minutes.</li><li class="MethodStepper"><h4 class="step-title">Step 10</h4>Place a heaping tablespoon of the cooled chili mixture on one half of each circle, leaving a 1cm border. Sprinkle some grated cheese over the filling. Be careful not to overfill, as this can cause the pastry to burst during baking.</li><li class="MethodStepper"><h4 class="step-title">Step 11</h4>Brush the edges with beaten egg, then fold the empty half over the filling to create a half-moon shape. Press the edges firmly with a fork to seal, then trim with a knife if needed for a clean edge. The egg creates a protein bond that helps seal the pastry.</li><li class="MethodStepper"><h4 class="step-title">Step 12</h4>Transfer the hand pies to the prepared baking sheet. Cut a small vent in the top of each pie with a sharp knife to allow steam to escape. Brush the tops generously with beaten egg for a golden, glossy finish.</li><li class="MethodStepper"><h4 class="step-title">Step 13</h4>Bake for 22-25 minutes until deeply golden brown and crisp. The bottom should be well-baked to avoid the dreaded "soggy bottom." Let cool on the baking sheet for 5 minutes before transferring to a wire rack.</li><li class="MethodStepper"><h4 class="step-title">Step 14</h4>Serve warm or at room temperature. These hand pies can be stored in an airtight container in the refrigerator for up to 3 days or frozen for up to 3 months. To reheat, place in a 180°C oven for 10-15 minutes from refrigerated, or 20-25 minutes from frozen.</li></ol>

Nutrition Facts (per serving)

🍽️ Serving Size: 1 hand pie
🔥 Calories: 385 calories
🥑 Fat: 22 g
🧈 Saturated Fat: 12 g
🍞 Carbohydrates: 32 g
🍭 Sugar: 3 g
🍗 Protein: 14 g
🫀 Cholesterol: 85 mg
🧂 Sodium: 520 mg

Chef’s Notes

A few helpful details for making this recipe.

Can I make these hand pies vegetarian or vegan?

Absolutely! Simply substitute the ground beef with plant-based mince, lentils or more beans. For vegan pastry, replace butter with solid coconut oil or vegan butter, and use plant milk instead of egg wash. Vegan cheese or nutritional yeast can replace the cheddar for an equally satisfying result.

How do I prevent my hand pies from getting a soggy bottom?

Ensure your filling is cool and relatively dry before assembling. Simmer the chili until most liquid evaporates, and let it cool completely. Cut a small vent in each pie to release steam, and bake on a lower oven rack. Pre-heating your baking sheet can also help create a crisp, golden bottom crust.

What's the best way to freeze and reheat savory hand pies?

Freeze unbaked pies on a baking sheet until solid, then wrap individually and store for up to 3 months. For baked pies, cool completely before freezing. Reheat frozen unbaked pies at 180°C for 30-35 minutes, or baked pies for 20-25 minutes until piping hot throughout.

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