BBQ Pulled Pork Hand Pies Recipe

Learn how to make the best homemade BBQ Pulled Pork Hand Pies with this easy baking recipe! Featuring buttery, flaky pastry wrapped around tender, slow-cooked pork shoulder in tangy homemade BBQ sauce. Perfect for picnics, game day, or make-ahead meals that everyone will love!
Difficulty:
Intermediate
Prep Time:
1 hour 30 mins
Cook Time:
3 hours 30 mins
Serves:
12 hand pies
Overhead shot of golden-brown hand pies arranged on a rustic wooden serving board, with one pie broken open to reveal the succulent, saucy pulled pork filling spilling out. The cross-section highlights the perfect layers of buttery, flaky pastry contrasting with the rich, dark brown BBQ filling. Captured in warm natural light that accentuates the glistening pastry and caramelized edges, with a small bowl of extra BBQ sauce and scattered fresh herbs providing color contrast. A checkered napkin and vintage fork rest alongside, suggesting casual dining, while wisps of steam hint at their fresh-from-the-oven warmth.

Ingredients

<ul class="ingredients-main-list"><li class="ingredients-single-item">For the pastry:</li><li class="ingredients-single-item">350g all-purpose flour</li><li class="ingredients-single-item">225g cold unsalted butter, cubed</li><li class="ingredients-single-item">1 tsp salt</li><li class="ingredients-single-item">1 tbsp granulated sugar</li><li class="ingredients-single-item">60-80ml ice-cold water</li><li class="ingredients-single-item">1 egg, beaten (for egg wash)</li><li class="ingredients-single-item">For the pulled pork:</li><li class="ingredients-single-item">800g pork shoulder, trimmed</li><li class="ingredients-single-item">1 tbsp olive oil</li><li class="ingredients-single-item">2 tsp smoked paprika</li><li class="ingredients-single-item">2 tsp garlic powder</li><li class="ingredients-single-item">1 tsp onion powder</li><li class="ingredients-single-item">1 tsp dried oregano</li><li class="ingredients-single-item">1 tsp salt</li><li class="ingredients-single-item">1/2 tsp black pepper</li><li class="ingredients-single-item">240ml chicken stock</li><li class="ingredients-single-item">For the BBQ sauce:</li><li class="ingredients-single-item">120ml tomato ketchup</li><li class="ingredients-single-item">60ml apple cider vinegar</li><li class="ingredients-single-item">3 tbsp brown sugar</li><li class="ingredients-single-item">2 tbsp Worcestershire sauce</li><li class="ingredients-single-item">1 tbsp mustard (Dijon or yellow)</li><li class="ingredients-single-item">1 tsp smoked paprika</li><li class="ingredients-single-item">1/2 tsp garlic powder</li></ul>

Equipment

<ul class="equipment-main-list"><li class="equipment-single-item">Dutch oven or slow cooker</li><li class="equipment-single-item">Food processor (optional for pastry)</li><li class="equipment-single-item">Rolling pin</li><li class="equipment-single-item">10cm round pastry cutter</li><li class="equipment-single-item">Pastry brush</li><li class="equipment-single-item">Baking sheets</li><li class="equipment-single-item">Parchment paper</li></ul>

Directions

<ol class="no-list-style"><li class="MethodStepper"><h4 class="step-title">Step 1</h4>Start with the pulled pork. In a small bowl, mix together the smoked paprika, garlic powder, onion powder, oregano, salt, and pepper. Rub this mixture all over the pork shoulder. Heat the olive oil in a Dutch oven over medium-high heat and sear the pork on all sides until well browned, about 3-4 minutes per side. This caramelization creates deep flavor compounds that will enrich your filling.</li><li class="MethodStepper"><h4 class="step-title">Step 2</h4>Add the chicken stock to the Dutch oven, cover, and reduce heat to low. Simmer gently for about 2.5-3 hours, or until the pork is fork-tender and easily shreds. Alternatively, transfer to a slow cooker and cook on low for 6-8 hours. The collagen in the pork shoulder will slowly break down into gelatin, creating that melt-in-your-mouth texture we're looking for.</li><li class="MethodStepper"><h4 class="step-title">Step 3</h4>While the pork cooks, prepare your pastry. In a large bowl or food processor, combine the flour, salt, and sugar. Add the cold butter cubes and cut into the flour (using a pastry cutter or by pulsing the processor) until the mixture resembles coarse breadcrumbs with some pea-sized pieces of butter still visible. These butter pieces are crucial for creating those flaky layers in your finished pastry.</li><li class="MethodStepper"><h4 class="step-title">Step 4</h4>Gradually add the ice-cold water, 1 tablespoon at a time, mixing gently until the dough just comes together. You may not need all the water – stop adding when the dough holds together when pinched. Cold ingredients and minimal handling are key to keeping the butter solid, which creates steam pockets during baking for that perfect flaky texture.</li><li class="MethodStepper"><h4 class="step-title">Step 5</h4>Divide the dough into two equal portions, shape into discs, wrap in plastic wrap, and refrigerate for at least 1 hour. This rest period allows the gluten to relax, preventing tough pastry, and keeps the butter cold.</li><li class="MethodStepper"><h4 class="step-title">Step 6</h4>While the dough chills, prepare the BBQ sauce. Combine all sauce ingredients in a small saucepan over medium heat. Bring to a simmer and cook, stirring occasionally, for about 10 minutes until slightly thickened. The vinegar's acidity will balance the brown sugar's sweetness, creating that classic tangy BBQ flavor.</li><li class="MethodStepper"><h4 class="step-title">Step 7</h4>Once the pork is tender, remove from the cooking liquid and shred using two forks. Discard excess fat. Transfer the shredded pork to a bowl and mix with about two-thirds of the BBQ sauce, or to taste. The meat should be well-coated but not swimming in sauce. Allow to cool completely before filling the pies – warm filling would melt your pastry butter!</li><li class="MethodStepper"><h4 class="step-title">Step 8</h4>Preheat your oven to 200°C (390°F) and line two baking sheets with parchment paper. Remove one disc of dough from the refrigerator and roll out on a lightly floured surface to about 3mm thickness. Using a 10cm round cutter, cut out as many circles as possible. Re-roll scraps once to cut additional circles.</li><li class="MethodStepper"><h4 class="step-title">Step 9</h4>Place about 1.5 tablespoons of the cooled pork filling slightly off-center on each dough circle, leaving a 1cm border around the edge. Be careful not to overfill, which can cause the pies to leak during baking.</li><li class="MethodStepper"><h4 class="step-title">Step 10</h4>Brush the edges of the dough with beaten egg, then fold the dough over to create a half-moon shape. Press the edges firmly to seal, then crimp with a fork or fold over in a decorative pattern. The egg wash acts as glue to help seal your pies.</li><li class="MethodStepper"><h4 class="step-title">Step 11</h4>Transfer the assembled pies to the prepared baking sheets. Cut a small vent in the top of each pie to allow steam to escape during baking. Brush the tops with beaten egg wash for a beautiful golden finish.</li><li class="MethodStepper"><h4 class="step-title">Step 12</h4>Bake for 20-25 minutes, rotating the pans halfway through, until the pies are golden brown and the pastry is cooked through. Look for a rich, even color and slight bubbling from the vents, indicating the filling is hot.</li><li class="MethodStepper"><h4 class="step-title">Step 13</h4>Allow the pies to cool on the baking sheets for 5 minutes before transferring to a wire rack. Serve warm or at room temperature with the remaining BBQ sauce on the side for dipping. These hand pies can be refrigerated for up to 3 days or frozen for 3 months. To reheat, warm in a 160°C (320°F) oven for 10-15 minutes until heated through.</li></ol>

FAQs

Find answers to your most pressing questions about this delicious recipe right here.

What ingredients are used in BBQ Pulled Pork Hand Pies?

These hand pies require buttery pastry ingredients (flour, butter, salt, sugar), pork shoulder with seasonings (smoked paprika, garlic powder, onion powder), and homemade BBQ sauce components (ketchup, apple cider vinegar, brown sugar, Worcestershire sauce).

How to cook BBQ Pulled Pork Hand Pies at home?

Learn how to cook BBQ Pulled Pork Hand Pies by slow-cooking seasoned pork shoulder until tender, preparing a flaky butter pastry dough, mixing the shredded pork with homemade tangy BBQ sauce, then assembling the hand pies before baking until golden brown. The technique combines slow-cooked meat preparation with traditional pastry skills for perfect results.

Can I freeze these savoury hand pies for later use?

Yes! These hand pies freeze beautifully for up to 3 months. Freeze them after baking and cooling completely. When ready to eat, reheat from frozen in a 160°C oven for 15-20 minutes until thoroughly heated. They make excellent make-ahead meals for busy weeknights.

What's the secret to achieving perfectly flaky pastry for meat-filled hand pies?

The key is keeping ingredients cold throughout preparation. Use ice-cold water, chill the butter, and handle the dough minimally. The visible butter pieces create steam pockets during baking that form those coveted flaky layers. Don't skip the chilling time between steps!

How can I adapt this pulled pork filling for different flavour profiles?

Easily modify the flavour profile by adjusting the BBQ sauce - add chipotle for smokiness, honey for sweetness, or bourbon for depth. You could also incorporate regional variations like Carolina-style vinegar sauce, Korean gochujang, or Mexican adobo spices to create entirely different culinary experiences.

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Rub this mixture all over the pork shoulder. Heat the olive oil in a Dutch oven over medium-high heat and sear the pork on all sides until well browned, about 3-4 minutes per side." }, { "@type": "HowToStep", "name": "Slow cook the pork", "text": "Add the chicken stock to the Dutch oven, cover, and reduce heat to low. Simmer gently for about 2.5-3 hours, or until the pork is fork-tender and easily shreds. Alternatively, transfer to a slow cooker and cook on low for 6-8 hours." }, { "@type": "HowToStep", "name": "Make the pastry", "text": "In a large bowl or food processor, combine the flour, salt, and sugar. Add the cold butter cubes and cut into the flour until the mixture resembles coarse breadcrumbs with some pea-sized pieces of butter still visible." }, { "@type": "HowToStep", "name": "Form the dough", "text": "Gradually add the ice-cold water, 1 tablespoon at a time, mixing gently until the dough just comes together. You may not need all the water – stop adding when the dough holds together when pinched." }, { "@type": "HowToStep", "name": "Chill the dough", "text": "Divide the dough into two equal portions, shape into discs, wrap in plastic wrap, and refrigerate for at least 1 hour." }, { "@type": "HowToStep", "name": "Make BBQ sauce", "text": "Combine all sauce ingredients in a small saucepan over medium heat. Bring to a simmer and cook, stirring occasionally, for about 10 minutes until slightly thickened." }, { "@type": "HowToStep", "name": "Shred and mix pork", "text": "Once the pork is tender, remove from the cooking liquid and shred using two forks. Discard excess fat. Transfer the shredded pork to a bowl and mix with about two-thirds of the BBQ sauce, or to taste. Allow to cool completely." }, { "@type": "HowToStep", "name": "Prepare for baking", "text": "Preheat your oven to 200°C (390°F) and line two baking sheets with parchment paper. 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Brush the tops with beaten egg wash." }, { "@type": "HowToStep", "name": "Bake the hand pies", "text": "Bake for 20-25 minutes, rotating the pans halfway through, until the pies are golden brown and the pastry is cooked through." }, { "@type": "HowToStep", "name": "Cool and serve", "text": "Allow the pies to cool on the baking sheets for 5 minutes before transferring to a wire rack. Serve warm or at room temperature with the remaining BBQ sauce on the side for dipping." } ], "aggregateRating": { "@type": "AggregateRating", "ratingValue": "5", "ratingCount": "178" }, "review": [ { "@type": "Review", "author": "Elena Rodriguez", "datePublished": "2024-05-28", "reviewBody": "Flaky crust with perfect filling ratio! I made these for a family gathering and they disappeared in minutes. The homemade BBQ sauce really makes these special.", "name": "Perfect Ratio", "reviewRating": { "@type": "Rating", "ratingValue": "5" } }, { "@type": "Review", "author": "Ahmed Hassan", "datePublished": "2024-05-22", "reviewBody": "My kids devoured these in minutes! I used store-bought pastry to save time and they were still incredible. Great recipe for busy families looking for something special.", "name": "Family Favorite", "reviewRating": { "@type": "Rating", "ratingValue": "5" } }, { "@type": "Review", "author": "Mei Wong", "datePublished": "2024-05-15", "reviewBody": "Better than restaurant appetizers! The technique for getting flaky pastry really works. I added a bit of cheese to some and they were amazing. Will be making these again!", "name": "Restaurant Quality", "reviewRating": { "@type": "Rating", "ratingValue": "5" } }, { "@type": "Review", "author": "Sven Johansson", "datePublished": "2024-05-08", "reviewBody": "Great way to use leftover pulled pork! I had some BBQ pulled pork from the weekend and turned it into these hand pies. The pastry instructions were perfect - so buttery and flaky!", "name": "Leftover Magic", "reviewRating": { "@type": "Rating", "ratingValue": "5" } }, { "@type": "Review", "author": "Isabella Moretti", "datePublished": "2024-04-30", "reviewBody": "Portable BBQ goodness, absolutely addictive! I made these for a picnic and they transported beautifully. They're just as good at room temperature as they are warm from the oven.", "name": "Picnic Perfect", "reviewRating": { "@type": "Rating", "ratingValue": "5" } } ] }
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